آلومینیوم PCB are best suited for applications that generate excessive heat. The hot cladding effectively dissipates heat. Most high-power circuit designs are built on aluminum PCB because they dissipate more heat than normal circuits. Aluminum PCB are designed for power converter applications, but LED application manufacturers have recently become more interested in using them due to their amazing cooling capabilities.

Aluminum PCB benefits

Aluminum PCBS have various advantages over other PCB types. The benefits offered by aluminum PCBS are.

مقرون به صرفه

Aluminum PCB provides heat dissipation function, which can save heat dissipation budget. Because aluminum is naturally extracted, unlike most PCB types, it can be recycled and is cheap.

حفاظت از محیط زیست

Unfortunately, certain PCB types are toxic, and they can adversely affect our environment. Synthetic materials used in the manufacturing process are not safe for the health of consumers.

However, aluminum is a natural element and its PCB is safe and does not harm the environment. / P>

اتلاف حرارت کارآمد

Some components dissipate heat and their thermal radiation can damage their fabrication. Especially in the case of power ICS, components such as leds generate heat up to hundreds of degrees Celsius. This heat is enough to melt components and damage PCBS.

Aluminum is an effective heat conductor that dissipates the thermal radiation of these components and keeps them cool.

دوام

Ordinary fiberglass boards are liable to crack under pressure. For circuits placed in harsh environments, aluminum PCBS are recommended. Aluminum has good strength, which makes handling reliable and durable.

سبک وزن:

Aluminum PCBS are lightweight compared to their strength. Because aluminum PCBS do not require or have fewer radiators, the overall weight budget of the circuit is reduced.

Application of aluminum PCB

Aluminum PCBS are suitable for applications requiring high heat dissipation, mechanical strength and durability. Metal core PCBS efficiently transfer heat and manage the temperature of the circuit. Aluminum PCBS are nearly 10 times more efficient in thermal emission than fiberglass PCBS. This feature enables designers to optimize the overall shell size and the design of various products.

Some applications of aluminum PCBS will be mentioned below

منبع تغذیه

Power supply and regulation circuits contain power electronics for higher heat dissipation than usual.

رله حالت جامد

Solid state relays handle high power, and because of high heat dissipation, aluminum PCBS are more suitable.

خودرو

Aluminum PCB is widely used in the automotive industry. Circuits installed in automotive products operate in harsh atmospheric conditions and need to be lightweight and durable.

لامپ های ال ای دی

Aluminum printed circuit boards are widely used in LED light boards. Leds are sensitive components, but they generate excessive heat. If this heat is not regulated, their performance can be severely affected and lead to early expiration.

In addition, aluminum PCBS are an excellent reflector and can save the cost of reflectors in low level lightning products.

How to make aluminum PCB?

Aluminum PCB manufacturing involves various steps. The reliability and durability of these PCBS are related to the manufacturing process. Neglect of minute details during manufacturing can seriously affect the quality of aluminum PCBS.

Aluminum PCB layer

Aluminum PCB consists of several layers

Base layer

It is made of aluminum alloy and has unique functions such as great strength and heat dissipation.

لایه عایق

The insulating layer contains high temperature polymers with good viscoelasticity.

The circuit layer

< P> The layer is made of copper foil and the welding mask is placed on the layer.

How to choose an aluminum PCB manufacturer?

Always consider a few key factors when choosing a brand for your custom aluminum PCB manufacturer.

Automated manufacturing plant

Aluminum PCB design procedures are limited and require special attention. Advanced automated manufacturing units produce high quality PCBS. Your MCPCB manufacturer’s laboratory must be equipped with modern automated machines.

مقام

Inexperienced aluminum PCB manufacturers may not be able to develop standardized PCBS. Experienced manufacturers adapt to change and innovate over time please be sure to consider your manufacturer’s product portfolio before placing an order.

گواهی

Your PCB must meet specified quality standards. Uncertified manufacturers do not meet these standards and provide unreliable products.

Graded materials

The unique design and materials of aluminum PCBs are very useful for achieving higher heat emissions. Higher quality can be obtained by using higher quality materials. The use of degraded aluminum alloy or other materials can damage the reliability and durability of the PCB.

زمان سرب

If you need to design, develop, and deliver PCBS in a limited time frame, you must consider lead times when choosing a manufacturer. Some manufacturers are taking longer than usual.