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- Sep
Ciamar a tha PCB alùmanum eadar-dhealaichte bho PCB eile?
aluminium PCB are best suited for applications that generate excessive heat. Bidh an còmhdach teth gu h-èifeachdach a ’sgaoileadh teas. Most high-power circuit designs are built on aluminum PCB because they dissipate more heat than normal circuits. Aluminum PCB are designed for power converter applications, but LED application manufacturers have recently become more interested in using them due to their amazing cooling capabilities.
Aluminum PCB benefits
Aluminum PCBS have various advantages over other PCB types. Is e na buannachdan a tha PCBS alùmanum a ’tabhann.
Cosgais èifeachdach
Tha PCB alùmanum a ’toirt seachad gnìomh sgaoileadh teas, a dh’ fhaodas buidseat teas a shàbhaladh. Because aluminum is naturally extracted, unlike most PCB types, it can be recycled and is cheap.
Dìon àrainneachd
Unfortunately, certain PCB types are toxic, and they can adversely affect our environment. Synthetic materials used in the manufacturing process are not safe for the health of consumers.
However, aluminum is a natural element and its PCB is safe and does not harm the environment. / p>
Sgaoileadh teas èifeachdach
Some components dissipate heat and their thermal radiation can damage their fabrication. Especially in the case of power ICS, components such as leds generate heat up to hundreds of degrees Celsius. This heat is enough to melt components and damage PCBS.
Aluminum is an effective heat conductor that dissipates the thermal radiation of these components and keeps them cool.
The durability of
Ordinary fiberglass boards are liable to crack under pressure. For circuits placed in harsh environments, aluminum PCBS are recommended. Aluminum has good strength, which makes handling reliable and durable.
Sgòthan geala
Tha PCBS alùmanum aotrom an coimeas ris an neart aca. Because aluminum PCBS do not require or have fewer radiators, the overall weight budget of the circuit is reduced.
Application of aluminum PCB
Aluminum PCBS are suitable for applications requiring high heat dissipation, mechanical strength and durability. Metal core PCBS efficiently transfer heat and manage the temperature of the circuit. Aluminum PCBS are nearly 10 times more efficient in thermal emission than fiberglass PCBS. Tha am feart seo a ’toirt comas do luchd-dealbhaidh meud slige iomlan agus dealbhadh diofar thoraidhean a bharrachadh.
Some applications of aluminum PCBS will be mentioned below
An solar cumhachd
Power supply and regulation circuits contain power electronics for higher heat dissipation than usual.
Sealaidheachd solais stàite
Solid state relays handle high power, and because of high heat dissipation, aluminum PCBS are more suitable.
An càr
Aluminum PCB is widely used in the automotive industry. Circuits installed in automotive products operate in harsh atmospheric conditions and need to be lightweight and durable.
solais LED
Tha bùird cuairteachaidh clò-bhuailte alùmanum air an cleachdadh gu farsaing ann am bùird solais LED. Leds are sensitive components, but they generate excessive heat. If this heat is not regulated, their performance can be severely affected and lead to early expiration.
In addition, aluminum PCBS are an excellent reflector and can save the cost of reflectors in low level lightning products.
How to make aluminum PCB?
Aluminum PCB manufacturing involves various steps. The reliability and durability of these PCBS are related to the manufacturing process. Faodaidh dearmad mion-fhiosrachadh mionaid rè saothrachadh droch bhuaidh a thoirt air càileachd PCBS alùmanum.
Aluminum PCB layer
Aluminum PCB consists of several layers
Base layer
Tha e air a dhèanamh de alùmanum alloy agus tha gnìomhan sònraichte aige leithid neart mòr agus sgaoileadh teas.
Còmhdach insulation
Anns an fhilleadh inslitheach tha polymers aig teòthachd àrd le deagh viscoelasticity.
An còmhdach cuairteachaidh
< p> The layer is made of copper foil and the welding mask is placed on the layer.
How to choose an aluminum PCB manufacturer?
Always consider a few key factors when choosing a brand for your custom aluminum PCB manufacturer.
Automated manufacturing plant
Aluminum PCB design procedures are limited and require special attention. Advanced automated manufacturing units produce high quality PCBS. Your MCPCB manufacturer’s laboratory must be equipped with modern automated machines.
màileid
Inexperienced aluminum PCB manufacturers may not be able to develop standardized PCBS. Experienced manufacturers adapt to change and innovate over time please be sure to consider your manufacturer’s product portfolio before placing an order.
teisteanais
Your PCB must meet specified quality standards. Uncertified manufacturers do not meet these standards and provide unreliable products.
Graded materials
Tha dealbhadh agus stuthan sònraichte PCBan alùmanum glè fheumail airson sgaoilidhean teas nas àirde a choileanadh. Higher quality can be obtained by using higher quality materials. The use of degraded aluminum alloy or other materials can damage the reliability and durability of the PCB.
Prìomh ùine
If you need to design, develop, and deliver PCBS in a limited time frame, you must consider lead times when choosing a manufacturer. Some manufacturers are taking longer than usual.