Ten tips for successful PCB assembly

First, it is very important to distinguish between drukātās shēmas plate manufacturing and printed circuit board assembly. The former is responsible for manufacturing circuit boards, while the latter is responsible for assembling components on the circuit boards so manufactured.

Not only in PCB manufacturing, but in PCB assembly, you also need to ensure that you get a high-quality and cost-effective solution. If you pay due attention to the process and consider the PCB assembler as a consultant, this will make it possible, not only in assembly, but also in areas such as circuit board design, new product technologies, industry best practices and more. many.

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Here are some handy tips that, once followed, will go a long way in ensuring a successful PCB assembly.

When you start designing the PCB, please use the PCB assembler as a valuable resource

Generally, PCB assembly is considered the process at the end of the cycle. However, the fact is that you need to consult your PCB assembly partner as soon as possible. In fact, PCB assemblers, with their rich experience and expertise, can provide you with important advice during the design phase itself. Failure to do so may mean that you have to deal with costly changes, which may also delay your time to market, and the listing itself may be an expensive thing.

Looking for onshore assembly

Although cost may be a key factor in determining offshore assembly, the truth is that there may be many hidden costs that will cost you a high price. Consider the cost of obtaining inferior products or delays in delivery. These issues can offset the low cost you initially considered in product pricing.

Choose PCB assemblers wisely

Usually, you may choose a supplier, which is the only supplier of PCB parts. If a supplier cannot deliver parts on time or suspend production of a part, there is always a risk of jamming. In this case, you will not have any backups. Usually, this criterion may not be included in your decision matrix, but it is extremely important.

Label consistency

It is important to ensure that your labels are consistent-whether they are in the design document or in the component. Although we are cautious about document tags, component tags have not attracted much attention from us. However, any inconsistency may lead to wrong components, which may affect your product.

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Make sure that the document is readable and all parts are correctly numbered. Poor communication will cost you a heavy price.

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Also, make sure that there is parity in the file format. The assembler should not feel uncomfortable with the format you send, it will waste time. This is very important because not all assemblers can meet all file formats. Gerber and CAD are still two popular formats.

Make full use of the tools provided by the assembler

PCB assembler can help you with initial design and schematic creation. This ensures that you will go a long way in the process without problems in the future, which may prove to be very expensive because you will need to redo the prototype, not to mention that you will also be lost in precious time.

DFM detection

Before sending the design to the PCB assembler, it is best to conduct a DFM review. DFM or manufacturing design check checks whether the design contributes to the manufacturing process. DFM can identify many problems, such as those related to pitch or component polarity. Pointing out the differences (from the beginning rather than at the end) helps a lot.

List the required functions

This will help to list the required functions on the board. Is strong signal transmission your primary requirement or high power output is a key requirement. Therefore, it will help realize the design. You may need to determine what your goals are on the basis of trade-offs. This will also ensure that the final product meets your expectations and there are no differences. If there is a way to enhance functionality based on your specific requirements, the assembler may also make suggestions.

Make sure to take delivery time into account

It is important to consider the delivery time in both the design phase and the assembly phase. In turn, this will help you accurately arrive at the time to market for your product. This will also facilitate testing before placing the final order, as you will be able to check the reliability of the partner. In turn, this will give you the necessary confidence to move forward.