PCB prototyping is an important part of flexible printed circuit board (PCB) manufacturing process. It can be done through two manufacturing processes – domestic and offshore. Designing a PCB for a single production process is relatively simple. But with globalization and corporate diversification, products can also be made by offshore suppliers. So what happens when rigid and flexible PCB design needs to transition from domestic to offshore manufacturing processes? This is a challenge for any rigid flexible circuit manufacturer.

PCB design transition problems

The biggest problem facing domestic prototypes will be tight delivery schedules. But when sending PCB design specifications and prototypes to offshore manufacturers, he will have a lot of questions. These can include “Can we replace one material with another?” “Or” Can we change the size of the pad or hole?

Answering these questions can take time and effort, which can reduce overall manufacturing and delivery times. If the production process is rushed, the quality of the product may be degraded.

Reduce transition issues

The problems mentioned above are common in PCB transitions. Although they may not be eliminated, they can be reduced. To this end, some important aspects should focus on:

Select the right supplier: Look at options when looking for a supplier. You can try manufacturers with domestic and foreign facilities. You might also consider domestic manufacturers that regularly work with offshore facilities. This can reduce barriers and speed up production.

Pre-production steps: If you decide to work with a manufacturer that has both local and offshore facilities, communication is key in the transition process. Here are some solutions to consider:

N Once manufacturing materials and specifications are determined, the information can be sent to offshore facilities in advance. If engineers have any questions, they can resolve them before the manufacturing process begins.

N You can also assign a maker to understand the capabilities and preferences of the two devices. He can then create a report with recommendations on materials, panels, and how to meet the volume.

L Allow manufacturers to establish communication channels: domestic and foreign manufacturers can provide each other with information on their respective capabilities, operations, material preferences, etc. This allows two manufacturers to work together to buy the right equipment and materials to finish the product on time.

L Purchase required tools: Another option is for offshore manufacturers to purchase equipment and materials from domestic manufacturers to meet the prototyping requirements of rigid flexible circuit boards. This allows offshore suppliers to meet the full volume requirements while reducing the time required for knowledge transfer and training.