How to avoid component shortages in PCB development?

Not being prepared for component shortages can seriously disrupt PCB development schedules. Some of the shortages are unplanned, including the current lack of passive equipment affecting the entire electronic supply chain. Other deficiencies are planned, such as the normal obsolescence encountered by most components. While your ability to prevent these unexpected events may be limited, being prepared and optimizing your component selection can minimize the overall impact of unexpected obstacles on PCB development. Let’s take a look at the types of component shortages you might encounter and discuss ways to mitigate the negative impact of shortages on PCB development.

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Jenis kakurangan komponén

One of the many contingencies of PCB underdevelopment and PCB manufacturing delays is not having enough components. Kurangna komponén tiasa diklasifikasikeun salaku direncanakeun atanapi henteu direncanakeun dumasar kana tingkat anu tiasa ditingali dina industri sateuacanna lumangsung.

Kakurangan komponén rencanana

Technical Change — One of the most common reasons for a shortage of planned components is a technical change due to new materials, packaging, or machining. Parobihan ieu tiasa asalna tina pamekaran dina panalungtikan sareng pamekaran komérsial (R&D) atanapi panalungtikan dasar.

Paménta anu teu cekap – Panyabab sanésna kakurangan komponén nyaéta siklus kahirupan komponén anu katinggaleun dina ahir produksi. Turunna produksi bagian tiasa janten akibat tina sarat fungsional.

Kurangna komponén teu direncanakeun

Unexpected demand increases – In some cases, including the current shortage of electronic components, manufacturers have underestimated market demand and have been unable to keep up.

Manufacturers shut down — In addition, increased demand may be due to the loss of key suppliers, political sanctions, or other unforeseen reasons. Bencana alam, kacilakaan atawa kajadian langka lianna bisa ngabalukarkeun pabrik leungit kamampuhan pikeun nganteurkeun komponén. Jenis karugian kasadiaan ieu sering nyababkeun kanaékan harga, langkung parah dampak kakurangan komponén.

Gumantung kana tahap pamekaran PCB anjeun sareng jinis kakurangan komponén, panginten tiasa didesain ulang PCB pikeun nampung komponén alternatif atanapi komponén ngagantian. Ieu tiasa nambihan seueur waktos sareng biaya pikeun overhead produk anjeun.

How to avoid component shortages?

Sanaos kakurangan komponén tiasa ngaganggu sareng mahal pikeun pangwangunan PCB anjeun, aya léngkah-léngkah anu anjeun tiasa lakukeun pikeun ngirangan parah dampakna. Cara anu paling épéktip pikeun nyingkahan pangaruh négatip tina kakurangan komponén anu direncanakeun atanapi henteu direncanakeun dina pamekaran PCB nyaéta kedah disiapkeun pikeun anu teu tiasa dihindari.

Kakurangan komponén dina rencana persiapan

Technology consciousness – The constant demand for higher performance and smaller products, and the pursuit of higher performance, means that new technologies will continue to replace existing products. Ngartos kamajuan ieu tiasa ngabantosan anjeun pikeun ngantisipasi sareng nyiapkeun parobihan komponén.

Know the component lifecycle – By understanding the component lifecycle of the product you are using in your design, shortages can be predicted more directly. Ieu sering leuwih penting pikeun-kinerja tinggi atawa komponén husus.

Nyiapkeun kakurangan komponén anu teu direncanakeun

Substitute components – Assuming that your components may not be available at some point, this is just a good preparation. Salah sahiji cara pikeun nerapkeun prinsip ieu nyaéta ngagunakeun komponén anu nganggo alternatip anu sayogi, langkung saé kalayan bungkusan sareng ciri kinerja anu sami.

Mésér sacara ageung – Strategi préparasi anu sanés nyaéta mésér sajumlah ageung komponén sateuacanna. Sanaos pilihan ieu tiasa ngahambat biaya, mésér cekap komponén pikeun nyumponan kabutuhan manpaatna anjeun nyaéta cara anu pang épéktipna pikeun nyegah kakurangan komponén.

“Kudu disiapkeun” mangrupikeun motto anu saé pikeun nuturkeun nalika ngahindarkeun kakurangan komponén. Gangguan pamekaran PCB kusabab komponén teu aya tiasa gaduh akibat serius. Janten langkung saé ngarencanakeun anu teu disangka-sangka tinimbang kajantenan.