Kini o jẹ ki imudaniloju ṣe pataki ni iṣelọpọ PCB?

Tejede Circuit ọkọ (PCB) jẹ paati pataki ti o fẹrẹ to gbogbo ile -iṣẹ itanna. Ni awọn ọjọ ibẹrẹ, iṣelọpọ PCB jẹ o lọra, ọna aṣa. Bi imọ -ẹrọ ti ni ilọsiwaju, ilana naa ti di iyara, ẹda diẹ sii ati paapaa eka sii. Onibara kọọkan nilo awọn ayipada kan pato si PCB laarin awọn opin akoko kan pato. Ni awọn ọrọ miiran, iṣelọpọ PCB aṣa gba to wakati kan. Bibẹẹkọ, ti PCB aṣa ba ni idanwo iṣẹ ṣiṣe ni ipari ilana ati pe idanwo naa kuna, olupese ati alabara le ma ni anfani lati padanu ipadanu naa. Eyi ni ibiti apẹẹrẹ PCB wa sinu. PCB prototyping ni a yeke igbese ni PCB gbóògì, ṣugbọn idi ni o bẹ pataki? Nkan yii jiroro ni deede kini awọn apẹẹrẹ gbọdọ pese ati idi ti wọn fi ṣe pataki.

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PCB Afọwọkọ Ifihan

PCB prototyping jẹ ẹya iterative ilana ninu eyi ti PCB apẹẹrẹ ati Enginners gbiyanju orisirisi PCB oniru ati ijọ imuposi. Idi ti awọn aṣetunṣe wọnyi ni lati pinnu apẹrẹ PCB ti o dara julọ. Ni iṣelọpọ PCB, awọn ohun elo igbimọ Circuit, awọn ohun elo sobusitireti, awọn paati, ipilẹ fifi sori ẹrọ paati, awọn awoṣe, awọn fẹlẹfẹlẹ ati awọn ifosiwewe miiran ni a gbero leralera nipasẹ awọn ẹlẹrọ. Nipa dapọ ati ibaamu apẹrẹ ati awọn aaye iṣelọpọ ti awọn ifosiwewe wọnyi, apẹrẹ PCB ti o munadoko julọ ati awọn ọna iṣelọpọ le pinnu. Ni ọpọlọpọ igba, awọn apẹẹrẹ PCB ni a ṣe lori awọn iru ẹrọ foju. Sibẹsibẹ, fun awọn ohun elo ti o lagbara, awọn apẹẹrẹ PCB ti ara le ṣee ṣelọpọ lati ṣe idanwo iṣẹ ṣiṣe. Afọwọkọ PCB le jẹ awoṣe oni-nọmba kan, afọwọṣe foju kan, tabi iṣẹ ṣiṣe ni kikun (wo-bakanna). Because prototyping was an early adoption of Manufacture and Assembly Design (DFMA), the PCB assembly process has many benefits in the long run.

Pataki ti iṣelọpọ Afọwọkọ ni iṣelọpọ PCB

Botilẹjẹpe diẹ ninu awọn aṣelọpọ PCB foju afọwọṣe lati ṣafipamọ akoko iṣelọpọ, ṣiṣe bẹ jẹ igbagbogbo idakeji. Here are some of the benefits of prototyping that make this step effective or essential.

Afọwọkọ kan ṣalaye ṣiṣan apẹrẹ fun iṣelọpọ ati apejọ. This means that all factors related to manufacturing and assembly are considered only during PCB design. Eyi dinku awọn idena si iṣelọpọ.

In PCB manufacturing, suitable materials for a particular type of PCB are selected during prototyping. Ni igbesẹ yii, awọn ẹlẹrọ ṣe idanwo ati gbiyanju ọpọlọpọ awọn ohun elo ṣaaju yiyan ti o tọ. Nitorinaa, awọn ohun -ini ohun elo bii resistance kemikali, ipata ipata, agbara, ati bẹbẹ lọ ni idanwo nikan ni awọn ipele ibẹrẹ. Eyi ṣe ofin iṣeeṣe ikuna nitori awọn aiṣedeede ohun elo ni awọn ipele nigbamii.

PCBS maa n jẹ ibi-iṣelọpọ. Awọn PCBS ti o ni ẹyọkan ni a lo fun iṣelọpọ ibi-nla. Ti apẹrẹ jẹ aṣa, agbara fun awọn aṣiṣe apẹrẹ jẹ giga. Ti aṣiṣe aṣiṣe kan ba waye, aṣiṣe kanna ni a tun ṣe ni ẹgbẹẹgbẹrun PCBS ni iṣelọpọ ibi. Eyi le ja si awọn adanu pataki, pẹlu awọn igbewọle ohun elo, awọn idiyele iṣelọpọ, awọn idiyele lilo ẹrọ, awọn idiyele iṣẹ ati akoko. Afọwọkọ PCB ṣe iranlọwọ idanimọ ati ṣatunṣe awọn aṣiṣe apẹrẹ ni ipele ibẹrẹ ṣaaju iṣelọpọ.

Often, if a PCB design error is found during production or assembly or even operation, the designer must start from scratch. Often, reverse engineering is required to check for errors in manufactured PCBS. Atunṣe ati atunkọ yoo padanu akoko pupọju. Nitori imukuro yanju awọn aṣiṣe nikan ni ipele apẹrẹ, atunwi ti wa ni fipamọ.

Wọn ti ṣe apẹrẹ ati ṣelọpọ lati wo ati ṣiṣẹ bakanna ni akawe si awọn ibeere ọja ikẹhin. Nitorinaa, iṣeeṣe ọja pọ si nitori apẹrẹ apẹrẹ.